Functional Metal Prototypes

Deliver Precision Metal Prototypes from Difficult Alloys

AXALLOY Precision is a Shenzhen-based CNC machining partner that turns innovative designs into reliable, functional metal prototypes using advanced multi-axis, mill-turn, Swiss and EDM processes. We specialize in difficult-to-machine alloys — nickel superalloys, titanium, cobalt alloys and specialty metals — that demand superior process control, traceability and documentation.

Whether you are developing a new aerospace component, a medical device, a semiconductor tool or an energy-system prototype, we provide engineering support, rapid lead times and full quality documentation from the very first part.

Functional metal prototype machined from difficult alloy

Why Choose AXALLOY for Functional Metal Prototypes

Proven expertise in difficult alloys

Machining of Inconel 718/625, Hastelloy C-276/C-22, Titanium Grade 5/23, 17-4 PH, MP35N, Haynes 282 and many more.

Advanced prototype capabilities

  • 1–20-piece prototype quantities
  • 5–10 business-day lead times
  • Multi-axis 5-axis milling, mill-turn and Swiss CNC

Full engineering & process development

Drawing review, DFM feedback, fixture planning, tolerance analysis and material-behavior optimization.

Complete traceability & documentation

Material Test Reports, Mill Certificates, First Article Inspection Reports, dimensional reports, ballooned drawings, surface-roughness data and special-process records.

Tight tolerances & surface finishes

  • Dimensional: ±0.005 mm
  • Surface: Ra 0.8 μm to Ra 0.2 μm
  • Min. wall thickness: 0.5 mm
  • Min. hole diameter: Ø0.5 mm

Flexible production models

High-value prototypes, low-volume (20–500 pcs), high-mix programs, and parts transferred from unreliable suppliers.

International standards & market alignment

Supported by OEMs, Tier-1/2 suppliers and engineering firms in Aerospace, Medical, Semiconductor, Energy, Oil & Gas, Marine and Robotics sectors across North America, Europe, UK, Australia, New Zealand and Asia.

Core Machining Capabilities for Functional Metal Prototypes

Advanced equipment and processes engineered for difficult alloys and complex geometries.

Multi-Axis CNC Milling

  • 3-axis / 4-axis / 5-axis
  • Max part size: 1,000 × 600 × 600 mm
  • Spindle up to 20,000 rpm
  • ±0.005 mm accuracy

Mill-Turn & Swiss CNC Turning

  • Complex shafts, nozzles, connectors
  • Up to 9 controlled axes
  • Live tooling up to 12,000 rpm
  • Swiss for parts down to Ø0.5 mm

Special Processes

  • EDM (wire & sinker)
  • Precision grinding
  • Heat treatment & passivation
  • Coating, deburring & assembly support

Typical Projects We Execute

  • Aerospace components — thin-wall brackets, manifolds, impellers, critical interfaces
  • Medical devices — precision fittings, small shafts, surgical-tool prototypes
  • Semiconductor equipment — small-diameter pins, connectors, housings
  • Energy & marine — valve bodies, nozzles, corrosion-resistant fittings
  • Robotics & automation — complex structural brackets and housings
  • Prototype-to-production transfer — high-mix programs or parts moving from another supplier

Our Approach — Process Control for Every Functional Prototype

  1. 1 Material & geometry evaluation
  2. 2 Tolerance & surface requirement analysis
  3. 3 Fixture & process development
  4. 4 In-process inspection
  5. 5 Full dimensional & special-process documentation
  6. 6 Material & lot traceability

What We Deliver with Every Functional Metal Prototype

Complete 2D & 3D CAD support (STEP, IGES, DWG, DXF)

First Article Inspection Report

Ballooned drawing with feature call-outs

Material Test Report / Mill Certificate

Dimensional inspection report (CMM & optical)

Surface roughness report

Heat-treatment or coating certificate (as required)

Inspection photos upon request

Temperature-controlled inspection environment

Not the Right Fit If

  • You require commodity parts purchased solely on lowest price
  • Technical requirements are incomplete or drawings are missing
  • Certification or traceability demands cannot be met
  • The part involves unauthorized reproduction of existing designs

Ready to Prototype Your Next Difficult-Alloy Component?

Let's build it right — with precision, traceability and reliability.

We offer expedited service and can accept drawings in metric or imperial units with a minimum order of 1 part.

Get an Expedited Quote

Contact AXALLOY Precision

Discuss your functional metal prototype requirements with our engineering team today.