Implant-Grade Titanium Components
Precision CNC Machining for Implant-Grade Titanium Components
At AXALLOY Precision, we know that manufacturing medical devices requires more than just cutting metal. It requires strict process control, absolute material traceability, and repeatable precision.
Based in Shenzhen, we partner with medical device OEMs, engineering firms, and contract manufacturers to machine complex, high-value implant-grade titanium components. Whether you are validating a new orthopedic prototype or moving into low-volume repeat production, we provide the engineering support and documentation your procurement and quality teams need to minimize supply risk.
What You Gain When Partnering With Us
We focus on manufacturability and process stability so you receive parts that meet your exact specifications, right out of the box.
Design Validation Without Guesswork
Before we cut any titanium, our engineering team reviews your drawings and 3D models. You receive direct Design for Manufacturability (DFM) feedback, tolerance reviews, and fixture planning. This helps your mechanical engineers lock in a stable production route and avoid costly revisions later.
Complex Geometries with Fewer Setups
Using 5-axis CNC milling and up to 7-axis Swiss CNC turning, we machine complex contours, thin walls (down to 0.5 mm), and micro-threads (down to M0.8) in a single setup. For you, this means reduced tolerance stack-up errors and stronger feature relationships on critical interfaces like bone screws, spinal implants, and joint replacements.
Audit-Ready Documentation
Your quality managers will not have to chase us for paperwork. We provide full material traceability, Mill Test Certificates, First Article Inspection (FAI) reports, and ballooned dimensional reports delivered alongside your components.
Uncompromised Surface Finishes
Titanium implants require specific surface integrities. Through precision machining, wire EDM, and grinding, we achieve surface finishes down to Ra 0.2 μm, ensuring your parts meet strict biological and mechanical requirements.
How Our Lead Times Accelerate Your Project
We do not just promise "fast delivery"—we structure our machining schedules to actively support your product development lifecycle.
Prototype Lead Time
Receiving your initial 1–20 parts quickly allows your design engineers to perform physical testing, fit-checks, and clinical validations on schedule, keeping your R&D pipeline moving.
Standard Production Lead Time
Predictable turnaround times for low-volume and batch production (up to 10,000+ parts) mean your procurement team can maintain lean inventory levels, avoid assembly line downtime, and confidently plan market launch dates.
Production Volume Flexibility
From first prototype to full production, we scale with your project requirements.
Technical Capabilities for Titanium Machining
We evaluate the unique material behavior of titanium—such as heat generation and tool wear—before defining the machining process. Below are our standard and precision capabilities for titanium components.
| Parameter | Standard / Precision Capability |
|---|---|
| Supported Materials | Titanium Grade 2, Grade 5 (Ti-6Al-4V), Grade 23 (ELI), Grade 9, Grade 12 |
| Production Volume | Prototypes (1–20), Low-Volume (20–500), Batch (500–10,000+ parts) |
| Machining Methods | 3/4/5-Axis Milling, Mill-Turn, Swiss CNC Turning, Wire/Sinker EDM, Grinding |
| Precision Dimensional Tolerance | Down to ±0.005 mm |
| Concentricity & Roundness | Down to 0.008 mm (Concentricity) / 0.005 mm (Roundness) |
| Minimum Machined Hole / Thread | Ø0.5 mm / M0.8 (via Swiss Turning) |
| Minimum Wall Thickness | 0.5 mm |
| Surface Finish | Machined: Ra 0.8 μm | Ground: Down to Ra 0.2 μm |
| Inspection Equipment | CMM (Accuracy up to 1.8 + L/300 μm), Optical Measurement (±0.002 mm) |
Quality Control and Traceability
We understand that for medical and aerospace applications, an undocumented part is a defective part. Our temperature-controlled inspection room ensures all measurements are accurate and repeatable.
When you order from AXALLOY, you can request a comprehensive quality package tailored to your Quality Management System (QMS).
Available Quality Documentation
- Material Test Reports & Mill Test Certificates
- First Article Inspection Report (FAIR)
- Full Dimensional Inspection Reports with Ballooned Drawings
- Surface Roughness and Special Process Records (e.g., passivation, coating)
- Certificate of Conformance (CoC)
Request a Quote (RFQ)
If you have a complex titanium project, are dealing with an unreliable supplier, or need a dependable partner for high-mix production, we are ready to review your requirements.
1. Files
3D CAD models (STEP, STP, IGES, SLDPRT) and complete 2D drawings (PDF, DWG) with specified tolerances.
2. Details
Required titanium grade, expected quantities, and critical features.
3. Requirements
Your required quality documentation and target delivery date.
Send your RFQ to our engineering team today. We will evaluate your geometry, tolerances, and material requirements to provide a detailed, manufacturability-focused quotation.