Precision CNC Machining for Complex Titanium Prototype Parts
AXALLOY Precision is your reliable manufacturing partner for difficult-to-machine alloys. We deliver high-value, tightly toleranced titanium prototypes with full dimensional reports and material traceability—fast, accurate, and ready for validation.
We Master the Complexity of Titanium Machining
At AXALLOY Precision, we know that manufacturing titanium prototype parts requires more than just standard equipment. Titanium's low thermal conductivity, tendency to gall, and high strength-to-weight ratio make it notoriously difficult to machine.
We don't just cut metal. We support international engineering, procurement, and quality teams by evaluating material behavior, geometry, tolerances, and surface requirements before defining the machining process. Whether you are developing lightweight aerospace components, biocompatible medical devices, or corrosion-resistant marine parts, we provide the technical feedback, process control, and documentation you need to move confidently from prototype to low-volume production.
Comprehensive Capabilities for Titanium Prototype Parts
We utilize advanced multi-axis CNC equipment and strict process controls to achieve the tight geometries and critical interfaces your designs demand.
Prototype Volumes
1–20 parts, scaling seamlessly to low-volume production of 20–500 parts.
Rapid Lead Times
5–10 business days for standard prototypes, with expedited services available.
Precision Tolerances
Dimensional tolerances down to ±0.005 mm, angular tolerances to ±0.1°, and flatness down to 0.005 mm.
Surface Finishes
Standard Ra 1.6 μm, precision machined down to Ra 0.8 μm, and ground finishes down to Ra 0.2 μm.
Complex Geometries
Minimum wall thickness of 0.5 mm, minimum machined hole diameter of Ø0.5 mm, and threads down to M1.0 (M0.8 on Swiss CNC).
Core Machining Technologies
3-, 4-, and 5-Axis CNC Milling
Ideal for complex contours, pockets, thin walls, and precision interfaces. Positioning accuracy: ±0.005 mm.
CNC Turning & Mill-Turn
Up to 9-axis control with live tooling for complex rotational components requiring fewer setups and stronger feature relationships.
Swiss CNC Turning
Perfect for micro-machining small titanium pins, screws, and medical components. Minimum part diameter: Ø0.5 mm.
Wire & Sinker EDM
For sharp internal corners (down to R0.05 mm on Sinker), deep cavities, and narrow slots that traditional cutting tools cannot reach.
Special Processes
Precision grinding, heat treatment, passivation, coating, deburring, marking, and assembly support.
Titanium Grades We Specialize In
Our tooling strategies, coolant delivery, and spindle speeds are optimized for specific titanium alloys. We routinely machine titanium prototype parts from the following grades:
Titanium Grade 2
Commercially pure, excellent for corrosion-resistant chemical and marine applications.
Titanium Grade 5 (Ti-6Al-4V)
The workhorse alloy, delivering high strength and toughness for aerospace and industrial equipment.
Titanium Grade 23 (Ti-6Al-4V ELI)
Extra-low interstitial grade, strictly utilized for biocompatible medical devices and surgical implants.
Titanium Grades 9 & 12
Specialized grades for elevated temperatures and specific corrosion environments.
We also specialize in Nickel-based superalloys like Inconel and Hastelloy, precipitation-hardening stainless steels, and cobalt-based alloys.
Uncompromising Quality & Documentation
We are built for customers who value dependable communication and process control over simply the lowest unit price. Our quality and inspection teams ensure that your prototypes meet every specification before they leave our temperature-controlled facility.
Inspection Capabilities
- CMM Measurement (Accuracy up to 1.8 + L/300 μm)
- Optical Measurement (±0.002 mm)
- Surface Roughness & Hardness Testing
- Thread Gauges and Optical Thread Inspection
Available Quality Documentation
- Material Test Reports (MTR) & Mill Test Certificates
- First Article Inspection Reports (FAI)
- Full Dimensional Inspection Reports & Ballooned Drawings
- Certificate of Conformance (CoC)
- Material and Lot Traceability
- Special Process Records (Heat treatment, coating, etc.)
Who We Serve
AXALLOY Precision is the trusted partner for OEMs, Tier 1/Tier 2 suppliers, engineering firms, and contract manufacturers across North America, Europe, the UK, and Australasia.
Ready to Start Your Project?
If you have complete 2D drawings and 3D models, defined material grades, and require a stable production route with thorough documentation, we are ready to review your project. We provide comprehensive engineering support, including drawing review, DFM feedback, and tolerance review with every quote.
How to Request a Quote (RFQ)
Please send us your project details. We accept:
- 3D CAD Files: STEP, STP, IGES, IGS, X_T, SLDPRT
- 2D Drawings: PDF, DWG, DXF (Please indicate critical features and tolerances)
- Details: Expected quantities, target material, and required quality documentation.
AXALLOY Precision — Precision Machining for Difficult Alloys.