AXALLOY Precision
One-Setup Machining Services
Precision Machining for Difficult Alloys
Shenzhen, China
CNC machining partner specializing in complex, high-value components made from difficult-to-machine alloys. We support international engineering, procurement and quality teams from prototype development through low-volume and repeat production.
Why One-Setup Machining Matters
One-Setup Machining delivers complete precision parts — with all features, critical interfaces, and surface requirements machined in a single fixturing and clamping operation.
Benefits for your aerospace, medical, semiconductor, energy, oil & gas, marine, robotics, automation and precision industrial projects:
- Dramatically reduced setup time and operator intervention
- Significantly lower risk of fixturing-induced distortion or repositioning errors
- Superior geometric accuracy and true-position relationships across multiple features
- Improved surface finish and dimensional repeatability
- Faster cycle times and higher throughput for complex geometries
- Reduced overall production cost and lead time
This capability is especially critical for thin-wall structures, critical mating interfaces, and parts requiring simultaneous multi-axis features — exactly where multi-axis 5-axis CNC and mill-turn technologies shine.
Our One-Setup Machining Capabilities
Machining Types
- 5-axis simultaneous machining — full contouring, pocketing, drilling, threading, and contouring in one setup
- Mill-turn with live tooling — turning + milling + drilling + tapping in the same setup
- Up to 9 controlled axes
Supported Operations
- Facing, contouring, pocketing, and profiling
- Drilling, tapping, boring, and thread milling
- Grooving, parting, and off-center machining
- Complex pocket and cavity creation with internal corners down to R0.05 mm
Machine Specifications
- Max Machining Diameter
- Ø500 mm
- Max Machining Length
- 800 mm
- Max Table Load
- 800 kg
- Spindle Speed
- Up to 20,000 rpm
- Positioning Accuracy
- ±0.005 mm
- Repeatability
- ±0.003 mm
- Typical Tolerance
- Down to ±0.005 mm
- Min Wall Thickness
- 0.5 mm
- Min Internal Corner Radius
- R0.05 mm
- Min Hole Diameter
- Ø0.5 mm
- Min Thread Size
- M0.8
Suitable Parts
Complex housings, brackets, manifolds, impellers, blades, valve bodies, nozzles, connectors, multi-feature rotational components, and any geometry requiring simultaneous machining of multiple critical surfaces and features.
Supported Materials
Nickel-based superalloys (Inconel 718/625, Hastelloy C-276/C-22, etc.), titanium alloys (Grade 2/5/23), precipitation-hardening stainless steels (17-4 PH, 15-5 PH), cobalt alloys (MP35N), duplex/super duplex stainless steels, and other difficult-to-machine alloys.
One-Setup Machining Process
Engineering Review
DFM analysis of your 2D/3D drawings; identification of optimal clamping surfaces and fixturing strategy.
Fixture Planning
Design and fabrication of custom, rigid, temperature-controlled fixtures.
Machining Execution
Single-setup 5-axis / mill-turn operation using high-speed spindles and precision tools.
Inspection & Documentation
In-process and final CMM inspection, first-article report, material traceability, and full quality documentation.
Delivery
Ready for your engineering, procurement, and quality teams.
Why AXALLOY Precision for One-Setup Machining
- Dedicated 5-axis and mill-turn cells with up to 9 controlled axes
- Proven expertise in difficult alloys (Inconel, Hastelloy, titanium, PH stainless, cobalt alloys)
- Best-fit for OEMs, Tier 1/2 suppliers, engineering firms, and product-development companies
- Ideal for high-value prototypes (1–20 pcs), low-volume (20–500 pcs), high-mix, or repeat production programs
- Strong emphasis on process control, documentation, material traceability, and dependable communication — not lowest unit price
Case Study: Titanium Aerospace Bracket
Customer Challenge
Complex titanium aerospace bracket requiring 12 critical features (multiple pockets, holes, and flanges) with ±0.005 mm tolerance and thin-wall integrity.
AXALLOY Solution
Single 5-axis setup on our mill-turn machine. All features machined in one clamping operation using optimized toolpaths and high-rigidity fixturing. Delivered with full CMM report, first-article inspection, and material certificate.
Result
85% reduction in setup time, zero repositioning errors, and 100% on-time delivery for the first prototype run.
Get Started with One-Setup Machining
We are ready to evaluate your project and provide a firm quote within 24 hours.
Project Inputs Required
- Complete 2D drawings and 3D models (STEP/IGES)
- Defined material grades
- Identification of critical features and tolerances
- Expected quantity and target lead time
- Required documentation (first-article, traceability, etc.)
Lead Times
- Prototype: 5–10 business days
- Low-volume production: 10–20 business days
- Expedited service available
Minimum Order Quantity: 1 part
Contact Us: Email: [email protected] (or use the RFQ form on our website)
Upload your drawings (up to 500 MB per RFQ)
Request a Quote
Tell us about your component requirements and material challenges.