Precision Wire EDM Services for Difficult Alloys
When traditional CNC machining reaches its limits with extreme material hardness, intricate internal geometries, or delicate thin walls, AXALLOY Precision provides advanced Wire EDM Services (Electrical Discharge Machining).
Based in Shenzhen, we serve international engineering, procurement, and quality teams across the aerospace, medical, semiconductor, and energy sectors. We specialize in using Wire EDM to cut high-value components from difficult-to-machine superalloys, ensuring absolute dimensional accuracy without inducing mechanical stress into the material.
Whether you require a single high-value prototype, design validation, or controlled low-volume production, our Wire EDM services deliver the manufacturability, process control, and documentation your project demands.
Why Choose AXALLOY for Wire EDM Services?
We partner with OEMs, Tier 1/Tier 2 suppliers, and engineering firms who value technical expertise and total supply reliability over simply the lowest unit price.
Stress-Free Machining for Superalloys
Because Wire EDM is a non-contact cutting process, it exerts zero cutting force on the workpiece. This makes it ideal for delicate features, thin walls (down to 0.5 mm), and extremely hard materials like Inconel and Titanium.
Uncompromising Precision
We achieve cutting accuracy down to ±0.005 mm and repeatability of ±0.003 mm, essential for critical interfaces and precision industrial equipment.
Complex Internal Geometries
Wire EDM allows us to produce sharp internal corners (down to wire radius), narrow slots (min cutting width 0.15 mm), and complex tapers (up to ±30°) that are impossible with conventional milling.
Comprehensive Documentation
We support your quality management system with Material Test Reports (MTR), First Article Inspection (FAI), dimensional reports, and full material traceability.
Wire EDM Technical Specifications
Our state-of-the-art Wire EDM equipment is calibrated to meet the rigorous demands of advanced manufacturing markets in North America, Europe, and Asia.
| Parameter | Standard Capability |
|---|---|
| Maximum Workpiece Size | 600 × 400 × 300 mm |
| Maximum Workpiece Weight | 500 kg |
| Maximum Cutting Thickness | 300 mm |
| Cutting Accuracy | Down to ±0.005 mm |
| Repeatability | ±0.003 mm |
| Wire Diameter | Ø0.10 – 0.30 mm |
| Minimum Cutting Width | 0.15 mm |
| Maximum Cutting Taper | ±30° |
| Surface Finish | Down to Ra 0.8 μm |
Ideal Applications & Features
Our Wire EDM Services are the perfect solution for complex geometries and critical components where precision cannot be compromised. We frequently support design and manufacturing engineers with:
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Narrow Slots & Keyways: Precision cutting for internal splines, keyways, and intricate slots.
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Sharp Internal Corners: Achieving near-zero internal radii for mating components and precision inserts.
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Extrusion Dies & Punches: High-accuracy tooling components made from hardened tool steels.
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Delicate Components: Medical device components and aerospace parts where mechanical cutting forces would cause distortion.
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Thick Cross-Sections: Maintaining perfectly straight cuts through solid blocks of difficult alloys up to 300 mm thick.
Difficult Alloys We Machine
A core competency at AXALLOY is our deep understanding of material behavior. Wire EDM speed and accuracy are independent of material hardness, making it the ultimate process for the specialty metals we focus on.
Nickel-Based Superalloys
Inconel (718, 625, 725), Hastelloy (C-276, C-22), Monel, Waspaloy.
Titanium Alloys
Grade 2, Grade 5 (Ti-6Al-4V), Grade 23.
Stainless & High-Temp Steels
17-4 PH, 15-5 PH, 316L, A286, Nitronic 50/60.
Hardened Tool Steels
A2, D2, H13, M2.
Specialty Metals
Cobalt alloys (MP35N, Stellite), Nitinol, Molybdenum, and Tungsten.
Prior to machining, our engineering team evaluates material behavior, tolerances, and surface requirements to define the most stable and repeatable Wire EDM process.
Quality Control & Inspection
We understand that for supplier quality engineers and commodity managers, the documentation is just as critical as the physical part. AXALLOY operates in a temperature-controlled inspection environment with highly accurate, calibrated equipment.
Inspection Capabilities
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CMM Measurement (Accuracy up to 1.8 + L/300 μm)
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Optical Measurement (Accuracy ±0.002 mm)
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Surface Roughness Testing (Ra 0.05–40 μm)
Available Quality Documentation
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Material Test Reports & Mill Test Certificates
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First Article Inspection Reports (FAIR)
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Full Dimensional Inspection & Ballooned Drawing Reports
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Material and Lot Traceability Records
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Certificate of Conformance (CoC)
Start Your Wire EDM Project with AXALLOY
If you are transferring a project from an unreliable supplier, or require a stable production route for a complex, high-value component, AXALLOY Precision is ready to support you.
We provide thorough DFM feedback, tolerance reviews, and manufacturing-process development for every project.
Ready for a quote?
Send us your complete 2D drawings (PDF, DWG, DXF) and 3D CAD files (STEP, IGES, SLDPRT, X_T). Please include your defined materials, expected quantities, and required quality documentation.
Standard Lead Time: 10–20 business days
Expedited Prototype Service: 5–10 business days
Request a Quote
Tell us about your component requirements and material challenges.