Specialized Superalloy Manufacturing

Titanium CNC Machining

AXALLOY provides precision CNC milling, turning, and multi-axis manufacturing for Grade 2, Grade 5 (Ti-6Al-4V), and Grade 23 (ELI) titanium alloys. Engineered for mission-critical aerospace, medical, marine, and semiconductor applications with complete material traceability and rigorous dimensional validation.

Tightest Tolerance
±0.005 mm
Surface Finish
Ra 0.4–0.8 μm
Multi-Axis Control
Up to 5-Axis Simultaneous
Traceability
100% MTR & FAI
Technical Overview

Mastering Titanium's Thermal and Mechanical Constraints

Machining titanium and titanium-based alloys requires a deep metallurgical understanding of the workpiece. Titanium exhibits exceptionally low thermal conductivity, which concentrates generated heat directly at the cutting edge rather than dissipating through chips. Combined with chemical reactivity at elevated temperatures and a low modulus of elasticity, components are prone to work hardening, tool galling, and elastic spring-back.

At AXALLOY, our CNC milling, turning, and mill-turn operations employ rigid, high-torque machine platforms, advanced carbide geometries with specialized PVD coatings, and high-pressure through-spindle coolant delivery. This controlled manufacturing methodology ensures constant chip load, minimized vibration on thin-walled contours, and precise geometric accuracy across both prototype validation runs and repeat production batches.

Core Machining Capabilities for Titanium

5-Axis Simultaneous Milling

Complex aerodynamic surfaces, impellers, and organic profiles in Ti Gr 5 with envelope capabilities up to Ø500 × 400 mm and minimal setups.

Precision Mill-Turn & Swiss CNC

Multi-spindle rotational operations for titanium fittings, shafts, and medical pins down to Ø0.5 mm with concentricity held within 0.008 mm.

Thin-Wall Structural Machining

Specialized dynamic tool-pathing and customized dampening fixtures enabling stable titanium wall thicknesses down to 0.5 mm without deflection.

Precision EDM & Grinding

Wire and Sinker EDM for intricate slots, sharp internal corners (R0.05 mm), and cylindrical grinding reaching finishes down to Ra 0.2 μm.

Titanium Solutions & Technical Articles

Explore specific titanium operations, tooling guidelines, and production case reviews.

Titanium Alloy Portfolio

  • Grade 2 (Commercially Pure) Corrosion resistance, chemical
  • Grade 5 (Ti-6Al-4V) High strength-to-weight, aero
  • Grade 23 (Ti-6Al-4V ELI) Medical implants, fracture toughness
  • Grade 9 (Ti-3Al-2.5V) Hydraulic tubing, pressure lines
  • Grade 12 Elevated temperature performance

Quality & Verification

  • CMM Inspection: Accuracy up to 1.8 + L/300 μm
  • Optical Measurement: Accuracy to ±0.002 mm
  • Documentation: Full MTR, FAI, and C of C standard
  • Environment: Climate-controlled metrology lab
  • Surface Metrology: Profile & roughness Ra testing

Engineering Consultation

Need design feedback on titanium thin walls, critical sealing faces, or tooling path strategies? Our manufacturing engineers review your STEP files and 2D prints directly.

Standard Quote Turnaround Within 24 Hours
Supported CAD STEP, IGES, X_T, PDF
Prototype Delivery 5–10 Business Days
Submit Your CAD Model

Titanium CNC Machining Technical Parameters

Factory-level baseline capabilities for milled, turned, and finished titanium components at AXALLOY.

Parameter Standard Capability Precision / Tight Tolerance
Milling Travel (X × Y × Z) Up to 1,000 × 600 × 600 mm Positioning: ±0.005 mm | Repeatability: ±0.003 mm
Turning Envelope Up to Ø500 mm × 1,000 mm Length Diameter Tolerance down to ±0.005 mm
Swiss CNC Turning Up to Ø32 mm Bar Stock Tolerance down to ±0.005 mm (M0.8 threads)
Minimum Wall Thickness 0.8 mm – 1.0 mm 0.5 mm (geometry & depth dependent)
Surface Roughness Milled / Turned: Ra 1.6 μm Finish Milled: Ra 0.8 μm | Ground: Ra 0.2 μm
Production Volumes Prototypes: 1–20 parts Production: 20–10,000+ parts
Direct RFQ Channel

Request a Quotation for Titanium Machined Parts

Submit your 2D drawings and 3D CAD files for a comprehensive review. Our technical team evaluates part geometry, tool accessibility, surface criteria, and inspection requirements within 24 business hours.

Accepted Formats: STEP (.step, .stp), IGES (.igs), Parasolid (.x_t), and PDF prints.
Quality Assurance: FAI, ballooned inspection prints, and MTR provided with every lot.
Non-Disclosure: Proprietary drawings and project details are held strictly confidential.

Request a Quote

Tell us about your component requirements and material challenges.

We'll get back to you shortly.